Facility

Manufacturing

  • Capacity:
    • 900 Million tablets per year
    • 240 Million capsules per year
  • State-of-the-art and well equipped manufacturing plant, with latest technology equipments, helps in order to meet deadlines in timely manner.
  • cGMP compliant facility ensures excellence in manufacturing and quality products.
  • Although our turnaround time is 4-6 weeks, we always work with our clients to expedite the rush orders.
  • Well qualified and interdepartmental trained staff who know the fundamentals of manufacturing process.
  • Manufacturing equipment includes..
    • high volume double rotary tablet presses
    • semi-automatic and fully automatic capsule machines
    • 10 cu. ft and 50 cu. ft V-Blenders
    • processing equipments
    • conventional coating pans
    • bottling line

Packaging

  • We offer a full range and variety of packaging and labeling requirements, including bottling, blistering, powder packaging, etc.

Quality Assurance & Control

  • Facility is designed on "SINGLE ENTRY" concept, as per our cGMP program
  • Negative and positive pressure is maintained in production rooms and production hallways, to avoid cross-contamination of products.
  • Entire production area is fully controlled and monitored constantly for recommended temperature and humidity levels through roof top HVAC systems.
  • Each production room is connected to a centralized dust collector system to remove process dust that arises during manufacturing process, which helps to eliminate product cross-contamination.
  • We ensure that the company complies with US-FDA current Good Manufacturing Practices (cGMP) - 21 CFR 111 and complies with regulations from government and regulatory agencies.
  • We strictly enforce the use of Standard Operating Procedures (SOP) through internal audits and scrutiny.
  • We also establish and enforce standards at various stages of manufacturing, packaging and testing processes.
  • Also, our Quality Assurance dept. periodically checks for adequate hygiene, sanitation, pest control, water quality and environmental condition to ensure the end product being delivered from our manufacturing plant meets the highest standards.

Raw Materials

  • All incoming raw materials and packaging components are tested for identity, purity, strength and composition, in order to meet predetermined requirements, before releasing for production.
  • A vendor qualification program is in place, which helps to find highest quality ingredients for the products.
  • We ensure all botanical-herbal powder received are heat or steam sterilized and ETO free & non-irradiated.

Lot Number Control:

  • Unique lot numbers are assigned to all received ingredients and batches produced, for easy identification and traceability.
  • Each lot of received raw material or product batch is sampled and stored appropriately for at least 4 years.

Finished Product

  • All finished products are inspected, tested for identity, purity, strength and composition, in order to meet established product specifications, before releasing to our clients.
  • Complete testing of Microbial and heavy metals analysis is also done to ensure the finished products are at highest quality standards and free of any harmful contaminants.
  • Test results are reported in the certificate of analysis that is submitted along with each batch produced.

Quality Control Lab

  • Quality Control - analytical lab plays an important role to make sure all received raw materials and product batches meet established specifications by vigorous testing procedures, which help us to manufacture safe and pure nutraceutical supplements.
  • Some of the key highlights of our analytical lab.....
    • Fully functional and well equipped analytical lab.
    • All incoming raw materials are tested for identification by using FT-IR and potency is tested by using UV-Vis and/or HPLC, before releasing for production.
    • All in-process batches are tested for identification, weight variation, hardness, thickness and disintegration periodically.
    • All finished products are tested for above physical parameters again and other analysis are also performed, such as assay, microbial and heavy metals, before releasing for shipping.
    • Key instruments being used for analysis purpose include:
      • Fourier Transform Infrared Spectrometer (FTIR)
      • UV-Vis Spectrometer
      • High-Performance Liquid Chromatography (HPLC)
      • Atomic Absorption Spectrometer (AA)

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